AI-powered Quality Assurance for Metal 3D Printing

About us

Nexus Additive is transforming industrial manufacturing by tackling the most critical barrier in metal 3D printing: the prohibitive cost of part qualification. Our proprietary AI technology stack combines real-time process monitoring with predictive intelligence, dramatically accelerating the qualification process. Built on breakthrough research from leading institutions and validated on production systems, our technology targets qualification cost reductions of over 50% while ensuring consistent, traceable quality. We're enabling manufacturers across aerospace, medical, and energy sectors to unlock the full potential of additive manufacturing at scale.

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Problem

Up to $15M investment required to qualify a single material, with thousands of components tested

New material qualification

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30-50% of part costs are dedicated to post-processing inspection methods like X-ray CT

Post-process inspection

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Traditional inspection methods struggle to detect defects in large components

Uninspectable parts

Technology

Our AI platform seamlessly integrates with your existing factory equipment - no additional hardware required. By connecting directly to your machines' sensors, we create real-time digital twins of components, giving you instant visibility into production quality.

Meet the Team

  • Black and white portrait of a smiling person in a collared shirt.

    Sebastian Larsen

    Co-founder and CTO

  • Black and white portrait of a bald man with a beard in a checkered shirt.

    Shaaz Ghouse

    Co-founder and CEO

  • Black and white portrait of a smiling man wearing a button-up shirt, looking at the camera against a plain background.

    Paul Hooper

    Co-founder and Chief Scientist

Careers

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